01
AIDC Solutions
Barcode, RFID and QR automatic identification engineered into the process, with middleware that delivers every read into ERP, WMS or MES.
AIDC, Barcode & Factory Automation Integration
From shop floor to ERP.
Orion Techno Solutions engineers the integration layer between plant operations and enterprise systems — AIDC, factory automation and industrial integration connecting machines, PLCs, RFID, barcode, marking systems, custom software, databases, MES and ERP platforms.
Plant-floor engineering
not generic ITHardware + software
one integrated solutionExecution focused
survey to commissioning
not generic ITHardware + software
one integrated solutionExecution focused
survey to commissioning
Plant Floor
CONTROLPLC / IO / Drives
IDENTIFYRFID / Barcode / QR
DEVICEPrinter / Sensor / Meter
↓
ORION EDGE & INDUSTRIAL MIDDLEWARE
Protocol handling · Validation · Rules · APIs · Data routing
Protocol handling · Validation · Rules · APIs · Data routing
↓
Industrial Applications
TRACETraceability / WIP
OPERATEMES / Workflow
VISUALIZEDashboards / Reports
↓
Enterprise Layer
ERP / SAP
MES / L2
Cloud / Database
CONNECTMachines, PLCs, meters & devices
IDENTIFYRFID, barcode, QR & marking
INTEGRATEMES, L2, ERP, SAP & databases
TRACEMaterial, assets, WIP & transactions
Core Focus Areas
AIDC, barcode and factory automation.
Dedicated solution pages for the three capability areas customers look for most — the process, hardware, software and integration detail behind each one.
02
Barcode Solutions
Symbology design, scanners, printers, verification and traceability workflows built to survive real shop-floor and warehouse conditions.
03
Factory Automation
PLC and machine connectivity, production data acquisition, MES/OEE and ERP-connected automation delivered by one accountable team.
What Orion Does
Industrial problems. Engineered end-to-end.
We combine device integration, industrial communication and application engineering so customers do not have to coordinate separate hardware, automation and software teams for every interface.
01
Plant & Machine Connectivity
Connect PLCs, controllers, sensors, meters, printers and legacy equipment to modern applications.
02
RFID & Barcode Traceability
Track material, WIP, assets and inventory using RFID, barcode, QR and mobile workflows.
03
Industrial Middleware
Reliable services for protocol handling, message parsing, validation, routing, logging and integration.
04
MES & Plant Applications
Custom web and operator applications for production, workflow, inspection, quality and dispatch.
05
Industrial Marking Integration
Integrate label printers, inkjet, laser and large-character marking with production data and plant systems.
06
Dashboards, Energy & Analytics
Collect operational data and turn it into real-time dashboards, alarms, reports and decision-ready information.
Integration Architecture
One system across OT and IT.
Orion operates at the difficult boundary where equipment, industrial networks, applications and enterprise platforms must exchange reliable data.
✓
OT connectivity
PLCs, machines, sensors, printers, scanners and field devices.
PLCs, machines, sensors, printers, scanners and field devices.
✓
Edge & middleware
Protocol conversion, rules, validation, buffering, logging and API services.
Protocol conversion, rules, validation, buffering, logging and API services.
✓
Business applications
Traceability, MES, asset, WMS, energy and custom workflows.
Traceability, MES, asset, WMS, energy and custom workflows.
✓
Enterprise integration
MES, L2, ERP, SAP, APIs, SQL and cloud systems.
MES, L2, ERP, SAP, APIs, SQL and cloud systems.
Enterprise
ERPSAPMESL2Cloud
Applications
TraceabilityWMSAssetEnergyDashboards
Integration
MiddlewareAPIsRulesData Services
Connectivity
TCP/IPRS-485ModbusOPC UAMQTT
Plant Floor
PLCMachineRFIDScannerPrinterMeter
Project Execution
We engineer the complete implementation.
Our role goes beyond writing software. We define interfaces, responsibilities, networking, device integration, testing, commissioning and handover.
Requirement Study
Process, users, equipment, data, interfaces and acceptance criteria.
Site & System Assessment
Network, PLCs, devices, physical installation and environment.
Solution Architecture
Hardware, protocols, software, data model and integration design.
Engineering
Application development, middleware, configuration and device interfacing.
FAT / Integration Test
Functional, communication, exception and interface validation.
Installation
Deployment, network setup, device commissioning and field checks.
SAT / Commissioning
Live trials, performance validation, training and handover.
Support
AMC, diagnostics, enhancements and lifecycle support.
Representative Work
View projects →Built around real plant operations.
Production Data & Marking Integration
Industrial middleware for plant production data, validation and distribution to multiple marking systems.
- L2 / TCP integration
- Production message parsing
- Multi-device routing
- Monitoring & diagnostics
RFID Material Traceability
End-to-end material identification and event tracking from encoding through movement, dispatch and receipt.
- RFID encoding & reading
- Handheld workflows
- Event middleware
- ERP / portal integration
Asset, Energy & Operations Apps
Custom operational applications that bring field data into searchable, reportable and auditable workflows.
- Web dashboards
- Mobile verification
- Reports & alerts
- Role-based access
FAQ
Frequently asked questions.
What does Orion Techno Solutions do?
Orion is an industrial systems integration and software engineering company. We connect machines, PLCs, RFID, barcode and marking devices with middleware, MES, dashboards and ERP — a complete AIDC and factory automation layer from shop floor to enterprise.
What is AIDC and do you provide it?
AIDC means Automatic Identification and Data Capture — barcode, QR and RFID technologies that feed identification data into software. Orion designs, supplies and integrates complete AIDC systems, from labels and readers to middleware and ERP interfaces.
Can you integrate with our existing PLCs and ERP?
Yes. Orion integrates installed PLCs, machines and legacy equipment over Modbus, OPC UA, MQTT, TCP/IP and serial interfaces, and delivers validated data into ERP, SAP, MES and L2 systems through controlled APIs and database interfaces.
Which industries do you serve?
Steel and metals, automotive and components, general manufacturing, warehousing and logistics, aerospace and defence, and process and utility operations across India.
Where is Orion based?
Orion Techno Solutions is based in Kothrud, Pune, Maharashtra, India, and executes industrial integration and factory automation projects across India.
How do I start a project with Orion?
Share the process, existing equipment, available interfaces and expected output through the contact form or by email. Orion will structure the technical approach before any hardware or software is committed.
Have an integration problem?
Tell us what equipment you have, what data you need, and where it must go.
We can help define the architecture before you commit to hardware or software. Share the process, interfaces, network constraints and expected output — we will structure the technical approach around the real plant requirement.
Discuss the Requirement →